Gear

This precision-manufactured spur gear is a critical component for mechanical power transmission, designed to deliver reliable performance in demanding industrial, agricultural, and automotive applications.

Construction & Materials

It is forged from premium-grade alloy steel, chosen for its exceptional tensile strength and resistance to impact fatigue. The entire component undergoes a specialized heat-treatment process, including quenching and tempering, to achieve a hardened surface (HRC 45–50) and a tough, ductile core—balancing wear resistance with the ability to withstand shock loads. The final black oxide coating provides an additional layer of corrosion protection, reduces friction during meshing, and enhances durability in harsh operating environments.

Design Features

Precision Machined Teeth: The gear teeth are cut using a hobbing process to ensure accurate involute profiles, enabling smooth, low-noise meshing with mating gears. This precision minimizes backlash and ensures consistent torque transfer, even at high rotational speeds.

Integrated Hub: The robust, one-piece hub design eliminates the need for separate mounting components, providing a secure, concentric fit onto drive shafts. A precision-drilled bore and a set-screw hole (visible on the hub top) ensure firm axial and radial positioning, preventing slippage under heavy loads.

Optimized Tooth Geometry: The tooth profile is engineered to distribute contact stress evenly, reducing the risk of pitting, scuffing, or premature tooth failure. This design ensures long service life and reliable performance in continuous-duty applications.

Performance & Applications

This gear excels in applications requiring efficient, high-torque power transmission, such as:

Industrial machinery (conveyors, mixers, and material handling systems)

Agricultural equipment (tractor transmissions, harvester drives)

Automotive drivetrains and auxiliary systems

Construction machinery and heavy-duty gearboxes

Its combination of rugged construction, precision engineering, and corrosion resistance makes it a dependable choice for both stationary and mobile equipment where downtime is costly.